Installing the 8-wheel crane

 

Coupling bar

Main girder

End carriage

End carriage

This installation procedure is similar to the installation procedure for a normal double girder travelling crane.

 

 

Installing the end carriage on the 8-wheel crane

*   If the end carriages have not been fitted on the main girder: Install all four end carriages on the main girder. See Fixing the end carriages onto the main girder.

*   If the main girders are delivered with end carriages fitted: The end carriages are already tightened to the correct tightening torque.

 

Mounting plate

Main girder

 

Coupling bar

For 8-wheel crane version N: The main girders are (as is the case for a normal double girder travelling crane) screwed to the end carriage using two mounting plates on each side.

 

 

Mounting plate

End carriage with welded-on trestle

For 8-wheel crane version H: The main girders are screwed to the end carriage using three mounting plates on each side.

The third mounting plate is screwed onto the welded-on trestle.

 

 

Planning the coupling bar installation

*   Start by installing one coupling bar to an end carriage on one side. See the following section.

*   Then install the other coupling bar on the opposite side of the other end carriage. See the following section.

 

Note:

If it is not possible to fit the coupling bars this way on the ground, the coupling bars can also only be fitted when both main girders are on the crane track.

 

 

Only for end carriage of the sizes 200 to 420

This work step only applies if the crane is an 8-wheel crane (four individual end carriages joined with a coupling bar) and the end carriage size is 200 to 420.

 

Assigning the coupling bar

 

Markings

Coupling bar

End carriage

*   Find the markings (for the installation direction) on the coupling bars and on the end carriages.

1, 2, 3 or 4 centre markings have been punched in. The number of centre markings must match.

 

 

Fitting the coupling bar

Coupling bar

Bore hole for flanged bolts

 

 

Individual end carriage

*   Place the coupling bars on the end carriage so the markings (for the installation direction) match.

*   Move the coupling bar so that the holes for the flanged bolt are on top of one another.

 

 

Tip:

 

Rib screw M12x50

Rib nut M12

To make positioning the coupling bar easier, insert a rib screw M12x50 with a rib nut M12 into the openings on the edge of the coupling bar and adjust the position of the coupling bar by turning the rib nut.

 

 

Flanged bolt

Screw or threaded rod

*   Screw a screw M10 or M12 or a threaded rod into the flanged bolt.

*   Push the flanged bolt from inside through the hole.

*   Guide the flanged bolt with the aid of the screw or threaded rod, and push it right through the coupling bar.

 

 

Cover

Rib screw

*   Put on the cover.

*   Screw the rib screws in.

End carriage size

Type, size and length

Number

Tightening torque

200

Rib screw M10x20

3x

85 Nm

280

Rib screw M12x25

3x

130 Nm

350

Rib screw M12x25

3x

130 Nm

420

Rib screw M12x25

4x

130 Nm

 

 

Only for size 500 end carriage

This work step only applies if the crane is an 8-wheel crane (four individual end carriages joined with a coupling bar) and the end carriage size is 500.

 

 

Assigning the coupling bar

 

Markings

Coupling bar

End carriage

*   Find the markings (for the installation direction) on the coupling bars and on the end carriages.

1, 2, 3 or 4 centre markings have been punched in. The number of centre markings must match.

 

 

Fitting the coupling bar

Coupling bar

Bore hole for flanged bolts

 

Individual end carriage

*   Place the coupling bars on the end carriage so the markings (for the installation direction) match.

*   Move the coupling bar so that the holes for the flanged bolt are on top of one another.

 

 

Tip:

 

 

Rib nut M12

Rib screw M12x50

 

To make positioning the coupling bar easier, insert a rib screw M12x50 with a rib nut M12 into the openings on the edge of the coupling bar and adjust the position of the coupling bar by turning the rib nut.

 

 

Flanged bolt

Screw or threaded rod

*   Screw a screw M10 or M12 or a threaded rod into the flanged bolt.

*   Push the flanged bolt from inside through the hole.

*   Guide the flanged bolt with the aid of the screw or threaded rod, and push it right through the coupling bar.

 

 

Cover

Rib screw

*   Put on the cover.

*   Screw the rib screws in.

End carriage size

Type, size and length

Number

Tightening torque

500

Rib screw M12x40

4x

130 Nm

 

 

Finally

*   Install further components. See Installing the safety buffers.

*   Lift the two main girders individually onto the crane track. Align the inner wheels with the coupling bars as you do so. See Lifting the overhead travelling crane onto the crane track.

*   Join the two main girders to each other on both sides using the coupling bars. See Fitting the coupling bar.

*   Install the trolley. See Installing the trolley.

*   Install the trolley power supply. See Installing the trolley power supply.

*   Install the mains power supply. See Installing the mains power carrying fork (MCF).

*   Install the crane travel limit switch. See Installing the cross-type limit switch.

*   If the end carriages were not fitted upon delivery: Screw all four end carriages in place. See Fastening the end carriages tightly.