If the crane with trolley is not working or functions other than as expected, this may be due to a malfunction on the trolley.
Fault |
Possible cause |
Eliminating the fault | |
Only for electric trolley EF: Trolley does not run in either direction, drive does not audibly switch on when activated on the pendant control |
No mains voltage. |
Check the electrical connection. See Connecting the drive to an ABUS crane or Connecting the drive to crane installations not made by ABUS. | |
Electrical connection is not correct. |
Check the rotary field and phases. See Connecting the drive to an ABUS crane or Connecting the drive to crane installations not made by ABUS. | ||
Fuses are defective. |
Check fuses. | ||
Plug-in connection is not properly inserted. |
Ensure the plug-in connection is fully inserted. See Connecting the drive to an ABUS crane or Connecting the drive to crane installations not made by ABUS. | ||
Broken conductor in the control cable. |
Replace the control cable. | ||
Pendant control is defective. |
Replace the pendant control. | ||
Only for electric trolley EF: Trolley does not run in either direction, drive audibly switches on when activated on the pendant control. |
Electrical connection is defective (2-phase running). |
Check the electrical connection. See Connecting the drive to an ABUS crane or Connecting the drive to crane installations not made by ABUS. | |
Fuse is defective. |
Check the electrical connection. | ||
Connections on the drive: brake and star points are interchanged. |
Connect the drive correctly. See Connecting the drive to an ABUS crane or Connecting the drive to crane installations not made by ABUS. | ||
Contactor is defective. |
Replace contactor. | ||
Only for electric trolley EF: Trolley starts sluggishly. |
Brake does not disengage. |
See next point. | |
Only for electric trolley EF: Brake does not disengage. |
Electronics for brake are defective. |
Measure the DC voltage on the brake. The voltage must be 180 V. If it is not, replace the electronics for the brake. | |
Brake coil is defective. |
Measure the electrical throughput. If the brake coil has no throughput, replace it. | ||
Only for electric trolley EF: Trolley only runs in one direction. |
Switch block in pendant control is defective. |
Replace the switch block. | |
Broken conductor in the control cable. |
Replace the control cable. | ||
Contactor is defective. |
Replace contactor. | ||
I-beam declines too far in one direction. |
Align I-beam. | ||
If present: Travel limit switch activated. |
Check the travel limit switch. | ||
Trolley is not running smoothly. |
Flange is heavily soiled. |
Clean the flange. | |
Debris on flange. |
Remove debris. | ||
Bearing on wheel is defective. |
Replace bearing or side panel. |