Replacing brake rotor and anchor plate on drive with the helical gear unit

If the brake rotor on the drive is thinner than permitted, the brake rotor must be replaced. When replacing the brake rotor, it is recommended that the anchor plate be replaced as well.

The illustrations show replacement of the components on a drive of size 80. Replacement on larger or smaller drives is carried out in the same way.

 

Taking off the fan cover

Screws

Fan cover

 

*   Unscrew and remove screws (4x).

*   Take off the fan cover.

 

 

Only with size 140

 

Removing the fan blade

Fan blade

 

Circlip

Hexagon head screw

*   Take the circlip off.

*   Pull the fan blade from the motor shaft.

 

 

 

Disassembling the magnet body

 

Magnet body

Hexagon head screws

 

*   Unscrew and remove the hexagon head screws (3x).

*   Take off the magnet body.

*   Unplug the plug-in connection on the magnet body.

 

 

Hub

Brake rotor with brake lining

Friction disc

 

*   Pull the brake rotor from the hub.

*   Clean the entire brake with compressed air.

 

 

Removing and fitting the friction disc

If necessary:

If necessary or required, the friction disc can now be removed and a new one fitted.

 

Friction disc

 

 

Fillister-head screws

*   Loosen the fillister-head screws (3x).

*   Take the friction disc off.

*   Attach a new friction disc.

*   Tighten the fillister-head screws (3x).

Size

Size and length

Tightening torque

Size 80 / 112

M4x12

3 Nm

Size 140

M5x10

6 Nm

 

 

Removing and fitting the hub

If necessary:

If necessary or required, the hub can now be removed and a new one fitted.

 

Distance rings

Hub

Circlip

 

*   Remove the circlip.

*   Only with size 80/112: Take off the distance rings (2x).

*   Pull off the hub.

●   The feather key on the motor shaft is clamped to the motor shaft.

*   Slide the new hub over the feather key onto the shaft.

*   Only with size 80/112: Slide distance rings (2x) up.

*   Attach circlip.

 

 

Mounting the brake rotor

Hub

Brake rotor

Friction disc

 

*   Push the new brake rotor onto the hub.

*   Attach the magnet body and bolt it on until hand-tight.

*   Adjust the brake. See Adjusting the air gap at the brake on the drive with the helical gear unit.

 

 

Only with size 140

 

Fitting the fan blade

Fan blade

 

Circlip

 

*   Slide the fan blade onto the motor shaft.

*   Slide the circlip onto the motor shaft.

 

 

 

Closing the motor

 

Screws

Fan cover

 

*   Attach fan cover.

*   Tighten screws (4x).