Mounting the trolley on the I-beam

 

Mounting the trolley

Lift-off prevention device

 

Wheels

*   Only with electric trolley EF:

Turn the trolley so that the drive (side panel with gear rims on the wheels) lies on the side opposite to the power supply and lift the trolley under the beam.

The drive must also be on the outer side of the curve. The power supply must therefore lie on the inner side of the curve.

*   Only with push trolley HF: The side panels are identical. For this reason it makes no difference which way round the trolley is mounted.

*   Press or turn the side panels apart at the top.

*   Slide the trolley with the wheels on the flange and the lift-off prevention device under the flange.

*   Fold the side panels together and secure them against slipping.

 

Note:

If the two side panels cannot be folded out or turned far enough, remove one side panel completely and slide the trolley onto the flange in two parts.

 

 

Checking the tolerance of the track gauge

Danger from falling suspended load!

If the tolerance of the track gauge is exceeded, the trolley, together with chain hoist and load, could slip from the beam and seriously or fatally injure someone.

Before installing, check the tolerance precisely.

 

Wheel

Wheel flange

Flange

Side panel

*   Measure the clearance between wheel flange and rail SP (the distance between the rail flange and the wheel flange) on both sides of the trolley. The measured value may not be larger than 2 mm on either side.

 

 

Bolting on the side panel

Self-locking nut

*   Tighten the self-locking nut.

Size

Type

Tightening torque

HF 3

M12

70 Nm

HF 6

M16

90 Nm

HF 14 EF 14

M20

130 Nm

HF 22 EF 22

M24

160 Nm

HF 36 EF 36

M30

200 Nm

EF 50

M36

300 Nm

 

 

Only with electric trolley EF

 

Installing the drive

Side panel, powered

 

 

Flattened gear side

*   Only for drive with helical gear unit: Align the drive with the flattened gear side facing down.

*   Only for drive with planetary gear unit: The drive can be aligned either way.

*   Slide the drive in the powered side panel.

*   Bolt on the drive with the rib screws M6x20 (4x). 10 Nm.

 

 

Lubricating the gear rim

*   Lubricate all three gear rims. Apply a liberal coating of lubricant using a brush.

Recommendation: Multi-purpose grease “High-Lub LT1 EP”, item number 317880.

Alternative: Multi-purpose grease “High-Lub”, item number 318490 (cartridge with 400 g).

 

 

 

Attaching the chain hoist

The chain hoist can now be suspended on the travelling gear bolt with the fold-out suspension bracket. Be sure to read and observe the product manual of the chain hoist!

 

Travelling gear bolt

 

Suspension bracket

 

*   Attach the chain hoist with folded-out suspension bracket under the travelling gear bolt.

*   Fold the suspension bracket over the travelling gear bolt.

*   Insert the bolt in the suspension bracket and press on the SL safety clip.