Installing the powered wheel

The figures show the assembly of a size 130 wheel. The mounting of larger wheels does not essentially differ from this.

Insert the bearing bolt and bearing flange. If necessary, lightly hammer the bearing bolt and bearing flange.

Only for size 420 with crane travel drive 420 V

This work step only applies if an end carriage size 420 is to be installed with a crane travel drive size 420 V.

Mounting the adapter

Bearing flange

Pin

If necessary: Insert the pins (4x) in the bearing flange.



Adapter	Bearing flange

Turn the adapter to match the hole pattern.

Place the adapter on the pins on the bearing flange.

Rib screws

Insert the rib screws M16x70 (10x) through the adapter and bearing flange.

Only with end carriages of the sizes 280, 350 and 420

This work step applies only to end carriages of the sizes 280, 350 and 420.

Screws		Clamping element

	Clamping piece

Insert clamping piece.

Tighten screws (2x).

Wheel Ø	Type	Kind	Tightening torque
130	M8x45	Rib screw	42 Nm
160	M10x50	Rib screw	85 Nm
200	M10x50	Rib screw	85 Nm
280	M12x60	Hexagon head screw	130 Nm
350	M20x75 or M20x70	Hexagon head screw	300 Nm
420	M20x75 or M20x70	Hexagon head screw	300 Nm

Only for guide rollers on end carriages of size 130 to 420

This work step only applies if the size 130 to 420 end carriage has guide rollers.

Screws		Clamping element

Bracket	Guide rollers

Insert bracket with guide rollers.

Tighten screws (2x).

Wheel Ø	Type	Kind	Tightening torque
130	M8x45	Rib screw	42 Nm
160	M10x50	Rib screw	85 Nm
200	M10x50	Rib screw	85 Nm
280	M12x60	Hexagon head screw	130 Nm
350	M20x75 or M20x70	Hexagon head screw	300 Nm
420	M20x75 or M20x70	Hexagon head screw	300 Nm

Only for derailing protection device on END CARRIAGE of size 130 to 420

This work step only applies if the end carriage of size 130 to 420 has a derailing protection device.

Small side

Large side	Crane travel drive

Rotate the derailing protection device in such a way that the large side faces towards the crane travel drive.

Insert the derailing protection device.

Tighten screws (2x).

Wheel Ø	Type	Kind	Tightening torque
130	M8x45	Rib screw	42 Nm
160	M10x50	Rib screw	85 Nm
200	M10x50	Rib screw	85 Nm
280	M12x60	Hexagon head screw	130 Nm
350	M20x75 or M20x70	Hexagon head screw	300 Nm
420	M20x75 or M20x70	Hexagon head screw	300 Nm

Only with size 130 to 420

This work step applies only to end carriages of the sizes 130 to 420.

Buffer plate

Washer	Self-locking nut

Slide the buffer plate onto the threaded bolt.

Size 160 to 420: fit the plastic washers (4x).

Tightly screw the self-locking nuts M10 (4x). 6 Nm.

The self-locking nuts may only be reused maximally 3 times. After this, new self-locking nuts must be used.

Only with size 500

This work step applies only to end carriages of size 500.

Mounting plate	High-tensile nut M16

Buffer plate	High-tensile bolt M16x60 with washer 16

Fit the washer 16 (6x) on high-tensile bolt M16x60 (6x) and screw buffer plate on mounting plate.

Secure high-tensile bolt M16x60 (6x) with high-tensile nut M16 (6x). 250 Nm.

The high-tensile nuts may only be reused 3 times at most. After this, new high-tensile nuts must be used.

Only for guide rollers on END CARRIAGE of size 500

This work step only applies if the size 500 end carriage has guide rollers.

Hexagon head screw M20x70	High-tensile bolt M20x70 with washer 38/21x30

Bolt	Bracket

Fit washers 38/21x30 (6x) on high-tensile bolts M20x70 (6x) and screw brackets on the end carriage on both sides. 450 Nm.

Here, the bevel must be positioned towards the screw head.

Screw bolts with hexagon head screws M20x70 (2x) to the bracket. 450 Nm.

Secure the drive so that the weight can be held safely and the output shaft will not be subject to load (e.g. insert in round sling).

Lubricant: “High temperature paste PBC 1574”. See the ABUS Drive product manual for details.

Only with AZP drives

This work step only applies when an AZP drive is to be mounted on the end carriage.


AZP drive	Rib screw

Bolt on the drive with the rib screws (4x).

Size	Type	Tightening torque
130	M8x25	35 Nm
160	M10x30	75 Nm
200	M12x30	115 Nm
280	M16x40	300 Nm

Only for crane travel drive AZF

This work step only applies if an AZF crane travel drive is to be mounted on the end carriage.


Fillister-head screw	Crane travel drive AZF

Insert the crane travel drive in the wheel.

Bolt on the crane travel drive with the fillister-head screws and washers (4x).

Size	Type	Tightening torque
350	M12x100	85 Nm
420	M12x100	85 Nm
V420	M16x140	210 Nm
V500	M16x140	210 Nm

Only with contactor control

Pin multipoint connector on the drive	Pin multipoint connector on the drive

Connection cable of drive	Rectifier for brake

Insert the connection cable for the drive in the pin multipoint connector on the drive.

Insert the rectifier for the brake in the pin multipoint connector on the drive.

Lay the plug-in connections and connection cable in the connector housing.

Only for frequency converter

Pin multipoint connector on the drive	Pin multipoint connector on the drive

Bush multipoint connector for drive	Bush multipoint connector for brake

Insert the bush multipoint connector for the drive on the pin multipoint connector on the drive.

Insert the bush multipoint connector for the brake on the pin multipoint connector on the drive.

Plug-in connection	Cable bushing

Screening clamp connection	Connection cable

Push the front end of the connection cable (where the sheathing around the shield has been removed) into the screening clamp connection.

Fasten the connection cable to the screening clamp connection using cable ties.

Lay the plug-in connections and connection cable in the connector housing.

Close the housing cover.