Installing the trolley frame

 

The trolley frame is now installed. There are three different trolley frames, depending on the track gauge and overall height.

 

Only with trolley frames with normal overall height and track gauge 700

 

Installing the trolley cross arm

Trolley cross arm

Drilled holes at top for HB150

Trolley base frame

Drilled holes at bottom for HB190 and HB240

*    Move the trolley cross arm into the required installation position:

─     For HB150: move the trolley cross arm onto the upper drilled holes.

─     For HB190 and HB240: move the trolley cross arm onto the lower drilled holes.

 

 

On both sides of the trolley cross arm:

SL safety clip

 

Bolt

 

*    Insert bolts (2x) through trolley cross arm and trolley base frame.

*    Secure bolts with SL safety clips (4x).

 

 

Installing trolleys

Trolley

 

Trolley eyelet

 

*    Move the HB6 trolleys (4x) over the trolley eyelets on the trolley frame.

*    Insert bolts (4x) through trolley and trolley eyelet.

*    Secure bolts with SL safety clips (4x).

 

 

 

Only for jacked up trolley frame with track gauge 700

 

Installing trolleys

Trolley

 

Trolley eyelet

 

*    Move the HB6 trolleys (4x) over the trolley eyelets on the trolley frame.

*    Insert bolts (4x) through trolley and trolley eyelet.

*    Secure bolts with SL safety clips (4x).

 

 

 

Only with trolley frames with normal overall height and track gauge 850

 

Installing the trolley frame

Trolley cross arm

 

Support

Drilled hole facing down for HB150 and HB190
Drilled holes facing up for HB240

*    Turn both beams so that the drilled hole is in the required installation position:

─     For HB150 and HB190: turn holes facing down.

─     For HB240: turn holes facing up.

*    On the articulated side: fasten the support with bolt and SL safety clip.

*    On the side without the joint: fasten support with hexagon head screws M16x105 (2x), washers (4x) and nuts M16 (2x). 250 Nm.

 

 

Axle bracket

 

*    Move the axle bracket into the required installation position:

─     For HB150: turn the axle bracket so the axle is on the top.

─     For HB190 and HB240: turn the axle bracket so the axle is at the bottom.

*    Screw on the axle bracket with the rib screw M16x55 (2x each). 70 Nm.

 

 

Installing trolleys

Trolley

Axle bracket

*    Insert the trolleys (4x) on the axle bracket.

 

 

 

SL safety clip

*    Secure trolleys with SL safety clips (4x).