Installing the control

Only with direct control

 

The junction box SVKR is installed flat on one of the HB profile rails.

The exact position must be determined according to the other installed components (e.g. track bracing). The junction box SVKR should be installed on the side where the trolley drive is also located.

 

On the side of the mains power supply and on the crane girder with trolley power supply:

Junction box SVKR
Plate	Head nut

    Insert the rib screw M8x45 through one of the middle drilled holes in the mounting plate.

    Insert the plate from below.

    Screw the head nut loosely onto the rib screw from below.

    Insert junction box SVKR from above into the profile head of the HB profile rail. In doing so, bring the head nut into the profile head.

    Screw the M8x45 rib screws to the head nuts. 30 Nm.

●   The head nut turns during fixing in the crosswise direction and is clamped tight in the profile head.

 

 

Only with terminal boxes

If necessary, a terminal box is installed on the HB profile rail. The terminal box is used to later directly connect the mains power supply with the trolley power supply.

 

	Rib screw M8x25
Head nut

    If required: insert rib screw M8x25 (2x) in base plate and screw the head nut (2x) onto the rib screw from below.

    Turn the head nut in the longitudinal direction and lay the base plate on the profile head from above.

●   The head nut extends into the profile head.

    Tighten the rib screws to 25 Nm.

●   The head nut turns during fixing in the crosswise direction and is clamped tight in the profile head.

 

 

	Fillister-head screw M4x10
Connector housing	Seal

    Stick the self-adhering seal under the connector housing.

    Bolt the connector housing onto the base plate with fillister-head screws M4x10 (4x).

 

 

Only for electronic control

 

The electronic control is installed suspended from the HB profile rail. The electronic control can also be mounted over a C-rail system.

The position of the control is designated with a symbol in the planning documents. The specified dimensions, positions and clearances must be followed exactly.

 

Square tube	Clamping unit in the profile head

    Insert the clamping unit in the profile head as shown in the figure. In doing so, bring the head nut into the profile head.

    Push the square tube into the clamping unit.

 

    Do not yet screw the clamping unit tight (so that the electronic control can still be aligned later).

If the electronic control needs to be mounted over a C-rail system, 12 cm clearance from the C-rail to the back of the electronic control must be observed.

 

 

Pipe clamp
	Vertical square tube

    Push the pipe clamp onto the square tube.

    Push the vertical square tube from below into the pipe clamp.

    Screw the pipe clamp tight to 25 Nm.

 

 

Malfunction in the event of horizontal installation! If the electronic control is installed horizontally, the contactors in the electronic control may not switch correctly. This could cause a malfunction. Install the electronic control vertically.

 

Rib nut M8	Threaded bracket
Electronic control

    Hold the electronic control to the vertical square tube.

    Push threaded brackets (2x) from the back into the mounting plate.

    Tighten the threaded brackets from the front with the M8 rib nuts (4x).

 

Only with panel KS30 together with trolley frame with normal overall height

 

The control is installed suspended from the HB profile rail on two square tubes that are bolted on crosswise over the two HB profile rails. The control can also be mounted over a C-rail system.

	The position of the control is designated with a symbol in the planning documents. The specified dimensions, positions and clearances must be followed exactly.
	The figures show the installation of a panel hanging down. The installation of a panel pointing upwards, or a panel suspended on the other side, does not essentially differ.

 

 

Square tube	Clamping unit in the profile head

    Insert the clamping units (4x) in the profile head as shown in the figure. In doing so, bring the head nut into the profile head.

    Push the square tube into the clamping units.

    Do not yet screw the clamping units tight (so that the panel can still be aligned later).

If the panel needs to be mounted over a C-rail system, 12 cm clearance from the C-rail to the back of the panel must be observed.

 

 

The figures show the installation of a panel hanging down. Depending on the on-site conditions in the building, the panel can also be installed on top of the HB profile rail.

Pipe clamp	Square tube
Panel	Bracket

    Push the bracket with pipe clamps (2x) onto the square tubes.

    Push the square tube and bracket together so that the panel hangs as close as possible to the track bracing.

    For HBF drive: push the panel on the HB profile rail just far enough so that the HBF drive can still run between panel and HB profile rail.

    Bolt the clamping units in the profile head and screw tight the pipe clamps (2x).

    Bolt the panel onto the bracket with the rib screws M8x16 (4x).

 

Only for panel KS30 together with jacked up trolley frame

 

The control is installed so that it is suspended under the bracing frame on two square tubes inserted through and bolted onto the bracing frame.

The figures show the installation of a panel hanging down. The installation of a panel pointing upwards, or a panel suspended on the other side, does not essentially differ.

 

Bracing frame
Square tube	Threaded bracket

    Push the square tubes (2x) through the openings in the bracing frame.

    Push the square tubes in until they come out of the openings on the other end.

    Loosely screw on the square tubes with threaded brackets (4x) and M8 rib screws (8x).

Do not yet screw the threaded brackets tight (so that the panel can still be aligned later).

 

 

Pipe clamp	Square tube
Panel	Bracket

    Push the bracket with pipe clamps (2x) onto the square tubes.

    Push the square tube and bracket together so that the panel hangs as close as possible to the bracing frame.

    For HBF drive: push the panel on the HB profile rail just far enough so that the HBF drive can still run between panel and HB profile rail.

    Bolt the threaded bracket onto the bracing frame (4x) and tighten the pipe clamps (2x).

    Bolt the panel onto the bracket with the rib screws M8x16 (4x).

 

Only with power supply using conductor system

 

For some control versions, a further junction box is required on the trolley frame in addition to the control on the HB profile rail. This is specified in the wiring diagram.

 

Trolley frame
	Junction box

    Hold the junction box with the mounting plate to the trolley frame.

On one side of the trolley frame are threaded holes for this.

    Screw on the junction box with the rib screws M10x16 (2x). 80 Nm.