Installing the powered wheel

Fitting the wheel

Only with size 420 with drive 420V

This work step only applies if an end carriage size 420 is to be installed with a drive size 420V.

 

Rib screw

   If necessary: insert the pins (4x) in the bearing flange.

   Turn the adapter to match the hole pattern.

   Place the adapter on the pins on the bearing flange.

   Insert the rib screws M16x70 (10x) through the adapter and bearing flange.

 

 

Fastening the bearing flange

Assembling the end carriage

Only with end carriages of sizes 280, 350 and 420

This work step applies only to end carriages of sizes 280, 350 and 420.

 

Wheel
Clamping piece	Bracket

   Insert clamping piece.

   Tighten screws (2x).

Wheel Ø	Type	Kind	Tightening torque
200	M10x50	Rib screw	85 Nm
280	M12x60	Hexagon head screw	130 Nm
350	M20x75 or M20x70	Hexagon head screw	300 Nm
420	M20x75 or M20x70	Hexagon head screw	300 Nm

 

 

Only for size 200 to 420

 

	Buffer plate
Self-locking nut	Plastic washer

   Slide the buffer plate onto the threaded bolt.

   Mount the plastic washers (4x).

   Tightly screw the self-locking nuts M10 (4x). 6 Nm.

The self-locking nuts may only be reused a maximum of 3 times. After this, new self-locking nuts must be used.

 

 

Only with size 500

 

Buffer plate	Mounting plate
Rib screw M16x60	Safety buffer

   Bolt the buffer plate with safety buffer onto the mounting plate with rib screws M16x60 (6x). 250 Nm.

 

 

Installing the drive

Only with AZP drives

This work step only applies when an AZP drive is to be mounted on the end carriage.

 

Output shaft
Bearing flange	Drive

   Lubricate the gearing on the output shaft. Apply lubricant with brush to coat surface completely.

Lubricant: "High temperature paste PBC 1574". See the ABUS Drive product manual for details.

 

 

Output shaft
Bearing flange	Drive

   Push the drive into the wheel.

 

 

Rib screws	Drive

   Bolt on the drive with the rib screws (4x).

Size	Type	Tightening torque
200	M12x30	115 Nm
280	M16x40	300 Nm

 

 

Only with AZF drives

This work step only applies when an AZF drive is to be mounted on the end carriage.

 

Bearing flange	Drive
Output shaft

   Lubricate the gearing on the output shaft. Apply lubricant with brush to coat surface completely.

Lubricant: “High temperature paste PBC 1574”. See the ABUS Drive product manual for details.

 

 

Bearing flange	Drive
Output shaft

   Push the drive into the wheel.

 

 

	Drive
Fillister-head screw

   Screw the drive in place using fillister-head screws and washers (4x).

Size	Type	Tightening torque
350	M12x100	85 Nm
420	M12x100	85 Nm
V420	M16x140	210 Nm
V500	M16x140	210 Nm

 

 

Connecting the drive

Only with contactor control

 

Pin multipoint connector on the drive	Pin multipoint connector on the drive
Connection cable of drive	Rectifier for brake

   Insert the connection cable for the drive in the pin multipoint connector on the drive.

   Insert the rectifier for the brake in the pin multipoint connector on the drive.

   Lay the plug-in connections and connection cable in the connector housing.

 

 

Only for frequency converter

 

Pin multipoint connector on the drive	Pin multipoint connector on the drive
Bush multipoint connector for drive	Bush multipoint connector for brake

   Insert the bush multipoint connector for the drive on the pin multipoint connector on the drive.

   Insert the bush multipoint connector for the brake on the pin multipoint connector on the drive.

 

 

Plug-in connection	Cable bushing
Screening clamp connection	Connection cable

   Push the front end of the connection cable (where the sheathing around the shield has been removed) into the screening clamp connection.

   Fasten the connection cable to the screening clamp connection using cable ties.

   Lay the plug-in connections and connection cable in the connector housing.

   Close the connector housing.

 

 

Checking the wire rope hoist