Installing the electric slew switch-off

Depending on the crane design, an electrical slew switch-off is now installed which limits the slewing range of the crane electrically.

The electric slew switch-off switch consists of two or four limit switches, which are attached to the jib bracket using a bracket, as well as flexible plastic switching lugs, which are fixed to the switch rail segment with a special tape fastener.

 

Assigning limit switches

Depending on the control and switch-off (braking function and shut-down), a different number of limit switches must be installed at various positions.

 

Only with a control in the panel or ABULiner frequency converter

 

For braking function or shut-down:

First mounting plate (with two limit switches), installed at the top of the vertical square tube of the mount on the jib bracket.

Switch-off

Slewing direction

Position of the limit switch

Shut-down

Right

Top

Braking function

Right

Bottom

 

Second mounting plate (with two limit switches), installed at the top of the vertical square tube of the mount on the jib bracket.

Switch-off

Slewing direction

Position of the limit switch

Shut-down

Left

Top

Braking function

Left

Bottom

 

 

 

Only with electronic control in the electrical system housing

 

For braking function or shut-down:

First mounting plate (with two limit switches), installed at the top of the vertical square tube of the mount on the jib bracket.

Switch-off

Slewing direction

Position of the limit switch

Braking function

Left and right

Bottom

Shut-down

Right

Top

 

Second mounting plate (with one limit switch), installed at the top of the vertical square tube of the mount on the jib bracket.

Switch-off

Slewing direction

Position of the limit switch

Shut-down

Left

Top

 

 

 

 

Assembling the switch rail segment

If the switch rail segment has not yet been assembled, continue here. Otherwise, skip this section.

 

 

Mounting plate

Gusset plate

Rib screw M8x25

*   Bolt the mounting plate to the gusset plate with M8x25 rib screws (3x). 35 Nm.

 

 

Mounting plate

 

Rib screw M6x16

Web plate

*   Bolt the gusset plate to the web plate with M6x16 (6x) rib screws. 16 Nm.

 

 

Installing the switch rail segment

Only for wall mount size WL60 or WL70

With wall mount size WL60 or WL70, the switch rail segment must be jacked up so that it does not press against the weld seam of the wall mount. To do this, each of the holes in the wall mount gets a spacer strip placed on it, which is then bolted together with the switch rail segment.

 

Spacer strip

 

Wall mount

Spacer strip

*   Place the spacer strips (2x) on the holes in the wall mount.

The holes in the wall mount and the holes in the spacer strips must match exactly.

 

 

 

 

 

Wall mount

Rib screw

Switch rail segment

*   Bolt the switch rail segment to the wall mount using rib screws (4x) and rib nuts (4x).

Size

Screw

Tightening torque

WL35/WL50

M12x40

100 Nm

WL60/WL70

M16x60

250 Nm

 

 

Installing the limit switch

 

Metal plate

 

Clamping piece

*   Bolt the plate to the clamping pieces (2x) with M8x25 rib screws (4x). 35 Nm.

 

 

 

Rib screw M10x20

Clamping piece

Alignment segment

*   Bolt the alignment segment to the clamping piece using M10x20 rib screws (2x). 65 Nm.

 

 

Alignment segment

Square tube

 

Rib screw M8x40

*   Bolt the square tube to the alignment segment using M8x40 rib screws (2x) and M8 rib nuts (2x). 35 Nm.

 

 

Jib bracket

Alignment segment

 

Switch rail segment

*   Bolt the clamping piece with alignment segment and square tube to one side of the jib bracket using M10x40 rib screws (2x). 65 Nm. 

*   Align the square tube horizontally.

 

 

Pipe clamp

Square tube

Square tube

 

*   Initially only loosely bolt the second square tube to the horizontal square tube using a pipe clamp and M8 rib nuts offset by 90°.

The limit switches still need to be aligned later. Therefore, the square tube should not yet be bolted tight with tightening torque.

 

 

Vertical square tube

Pipe clamp

Square tube

 

*   Bolt the vertical square tube loosely to the previously mounted horizontal square tube from the inside using a pipe clamp and M8 rib nuts.

The limit switches still need to be aligned later. Therefore, the square tube should not yet be bolted tight with tightening torque.

 

Fillister-head screw M8x10

Bracket

 

Connection plate with limit switches

*   Bolt the angle (2x) to the connection plate (2x) using M8x10 fillister-head screws (4x). 35 Nm.

 

 

 

Vertical square tube

Threaded bracket with rib nuts

Connection plate with limit switch and angle

*   Bolt the angle (2x) to the vertical square tube using threaded brackets (4x) and M8 rib nuts (8x). 35 Nm.

The limit switches must be installed on the same side!

 

 

Centre of the jib bracket

Jib bracket

Limit switch

Vertical square tube

*   Slew the jib arm until the jib bracket is centred in relation to the switch rail segment.

*   Align the vertical and horizontal square tube so that the limit switches point towards the centre of the jib bracket and touch the switch rail segment.

The rollers of the limit switch must run along the switch rail segment.

*   Tighten the pipe clamps. 15 Nm.

 

 

Attaching the tape fastener and switching lugs

Tape fastener

Control cam

Switch rail segment

 

*   Slew the jib arm so that it is in the required switching point for the braking function or shut-down.

*   Mark the switching point and swivel the jib arm to the side.

*   Glue the tape fastener to the switch rail segment.

The limit switch must run along the centre of the control cam.

The tape fastener for the shut-down (top) should be adhered with an offset of a few centimetres in the slewing direction.

*   Press the switching lugs onto the tape fastener so that the limit switch is activated at the respective switching point.

*   Repeat the procedure for all switching points.

 

 

Connecting the limit switch

Cable fasteners

Jib bracket

Connection plate with limit switches

Connection cable

*   Lay the connection cable from the limit switch to the control.

*   Fasten the connection cables to the cable fasteners on the jib bracket with cable ties.

*   Guide the connection cable into the control and connect it. See the wiring diagram.

*   Check the electrical slew switch-off.

 

 

Closing square tubes with ribbed end caps

Ribbed end cap

Square tube

Square tube

 

*   If the square tubes protrude too far:

Shorten the square tubes.

*   Press the ribbed end caps into the ends of the square tubes.