Attaching the electrical slew switch-off

Depending on the crane design, an electrical slew switch-off is now installed which limits the slewing range of the crane electrically.

The electrical slew switch-off is comprised of one or two limit switches that are fastened to the jib bracket, and flexible plastic switching lugs that are positioned on the pillar using a special tape fastener.

 

Assigning limit switches

Depending on the control and switch-off (braking function and/or shut-down), a different number of limit switches must be installed at various positions.

 

Only with a control in the panel or ABULiner frequency converter

 

For braking function:

Mounting plate (with two limit switches), mounted on left or right on the jib bracket.

Switch-off

Slewing direction

Position of limit switch

Braking function

left

top

Braking function

right

bottom

 

 

For braking function or shut-down:

First mounting plate (with two limit switches), mounted on one side of the jib bracket.

Switch-off

Slewing direction

Position of limit switch

Shut-down

left

top

Braking function

left

bottom

Second mounting plate (with two limit switches), mounted on the other side of the jib bracket.

Switch-off

Slewing direction

Position of limit switch

Shut-down

right

top

Braking function

right

bottom

 

 

 

 

Only with electronic control in the electrical system housing

 

For braking function:

Mounting plate (with a limit switch), mounted on left or right on the jib bracket.

Switch-off

Slewing direction

Position of limit switch

Braking function

left and right

top

 

 

For braking function or shut-down:

First mounting plate (with a limit switch), mounted on one side of the jib bracket.

Switch-off

Slewing direction

Position of limit switch

Braking function

left and right

bottom

Shut-down

left

top

Second mounting plate (with a limit switch), mounted on the other side of the jib bracket.

Switch-off

Slewing direction

Position of limit switch

Shut-down

right

top

 

 

 

 

Only with a slew switch-off on a jib crane with cylindrical pillar cap (size 273 to 558)

 

Drilling the holes in the jib bracket

a = distance between drilled holes and lower edge

b = distance between
drilled holes

c = distance between first drilled hole and edge

d = width of jib bracket
square bar

*    Drill threaded holes M6 (2x) in the jib bracket square bar.

Distance between drilled holes and lower edge of the jib bracket (a): 350 mm

Size

Dimension b [mm]

Dimension c [mm]

Dimension d [mm]

VS273

25

27.5

80

VS323

25

37.5

100

VS355

25

37.5

100

VS406

35

42.5

120

VS457

35

42.5

120

VS558

35

25

160

 

 

Installing the limit switch

Pillar

Jib bracket

Threaded plate

Rib screws M6x20

*    Screw the mounting plate loosely in place using rib screws M6x20.

 

 

 

Only with a slew switch-off on a jib crane with conical pillar cap (size 660 and 762)

 

Installing the limit switch

Vertical beam
on the jib bracket

 

Pillar

Threaded plate

*    Screw the mounting plate on the side of the beam on the jib bracket using the clamping piece. 25 Nm.

 

 

 

Attaching the tape fastener and switching lugs

The figures show the attachment of the tape fastener and switching lugs on a jib crane with a cylindrical pillar cap. The attachment to a jib crane with conical pillar cap is, essentially, no different.

 

On every switching point:

Actuating cam

Limit switch for shut-down

Tape fastener

Limit switch for braking function

*    Clean the pillar around the limit switch thoroughly.

*    Slew the jib arm so that it is in the required switching point for the braking function or shut-down.

*    Adhere the tape fastener (2x) to the pillar centred under the limits switches.

The two tape fasteners should be at a distance of about 77 mm to each other.

The tape fastener for the shut-down (top) should be adhered with an offset of a few centimetres in the slewing direction.

*    Press the switching lugs onto the tape fastener so that the limit switch is activated at the respective switching point.

*    Repeat the procedure for all switching points.

 

 

Setting the limit switch and screwing it in place

Threaded plate

Rib screw M6x20

*    Move the bolted flange so that the limit switch is reliably activated by the switching lugs.

*    Screw the rib screws M6x20 in place. 13 Nm.

 

 

Connecting the limit switch

*    Lay the connection cable from the limit switch to the control.

*    Attach the connection cable to the jib bracket using adhesive clips.

*    Guide the connection cable into the control and connect it. See the wiring diagram.