If the wire rope hoist has not been installed yet, continue here. Otherwise, skip this section.
If the main girder connection is not closed, the wire rope hoist can be pushed onto the lower flange.
In the following, the assembly on a main girder is shown as a box girder. The installation on an I-beam does not differ significantly.
|
Main girder |
| |
Counterweight side |
Wire rope hoist |
Rotate the wire rope hoist so
that the counterweight side faces the power supply.
Observe the occupational health and safety
requirements and raise the wire rope hoist.
Push the wire rope hoist from
the open side onto the main girder connection and set it down with the
wheels.
In the following, the assembly on a main girder is shown as a box girder. The installation on an I-beam does not differ significantly.
To facilitate the installation, two of the four drives on the side panels on the drum side of the wire rope hoist are disassembled.
On both drives on the drum side:
Rib screw |
Drive |
| |
Side panel |
|
Release the rib screws (4x) on
the drive.
Side panel |
Drive |
|
Pull the drive out of the side
panel.
In order to be able to install the wire rope hoist on the main girder, the side panels are pushed outward on the bearing bolt.
On both drives on the drum side:
|
Side panel |
| |
Cover |
Rib screw |
Release the rib screws M10x20
(2x) on the cover.
Pull the cover from the bearing
bolt.
| |
Bearing bolt |
Side panel |
Push the side panel outward on
the bearing bolt.
|
Main girder |
| |
Wire rope hoist |
|
Lift
the wire rope hoist under the main girder using, for example, a lift
truck.
On both drives on the counterweight side:
Wheel |
Main girder |
| |
Side panel with drive |
|
Rotate the wire rope hoist so
that the counterweight side faces the power supply.
Push the wheels on the side
panel with the drive onto the main girder.
The wheels must lie with their running surface fully on the lower flange!
On both drives on the drum side:
| |
Bearing bolt |
Side panel |
Push the side panel onto the
bearing bolt.
The wheels must lie with their running surface fully on the lower flange!
Bearing bolt |
Cover |
| |
Shim washer |
Support washer |
Push the shim washer and support
washer onto the bearing bolt.
Screw the cover onto the bearing
bolt with the rib screws M10x20. 75 Nm.
Now the drives are installed on the side panels.
On both drives on the drum side:
|
Rib screw |
| |
Side panel |
Drive |
Slide the drive in the driven
wheel on the side panel.
Bolt on the drive with the rib
screws M10x30 (4x). 75 Nm.
On both sides of the end carriage:
Buffer plate |
Main girder |
| |
Lift-off prevention device |
High-tensile bolt M16x50 |
Bolt the lift-off prevention
device to the buffer plate with washers and high-tensile bolts M16x50 (6x).
250 Nm.
The chamfer of the washer must point toward the bolt head.
The lift-off prevention device must grip around the lower flange or the flange of the main girder.
|
Danger from falling suspended load! If the tolerance of the track gauge is exceeded, the wire rope hoist with load could slip from the beam and seriously or fatally injure someone. Before installing, check the tolerance precisely. |
Wheel flange |
Wheel | |
| ||
Side panel |
Flange |
Measure the clearance between
wheel flange and rail “SP” (distance between flange and wheel flange of the
wheel) on both sides of the lower trolley frame at all four side panels.
All wheels must lie on the flange!
The measured value may not be larger than 2 mm on either side.