Pre-assembling the trolley

The following work steps can be performed on the floor.

 

Adapting the travelling gear bolt

The track gauge of the trolley is adapted for the width of the flange using multiple distance rings.

 

*   Read the flange allowance FZ listed in the table according to the trolley type (HF or EF) and size.

Size

FZ for HF [mm]

FZ for EF [mm]

3

25 mm

-

6

25 mm

-

14

23 mm

35 mm

22

30 mm

41 mm

36

30 mm

41 mm

50

62 mm

62 mm

 

 

*   Sum up the flange width F and flange allowance FZ. This is the dimension for the trolley track gauge S.

Track gauge S = flange width F + flange allowance FZ

 

 

Distance rings

 

Bushes

*   Slide the bushes (2x) onto the travelling gear bolt.

*   Slide the 2.5 mm and 5 mm distance rings on the travelling gear bolt identically on the left and right until the calculated track gauge S is reached.

There must always be the same number of distance rings of the same thickness on the left and right. This will ensure that the chain hoist rests centrally under the trolley and distributes its weight evenly on all wheels.

Leave at least one spare 5 mm distance ring for each side and do not use it at this point.

 

 

Mounting the side panels

Only with push trolley HF

 

Side panels

*   Slide both side panels, left and right, onto the travelling gear bolt.

 

 

 

Only with electric trolley EF

 

Side panel, not powered

 

 

Side panel, powered

*   Slide the non-powered side panel and powered side panel (wheels with gear rim) on the left and right onto the travelling gear bolt.

 

 

 

Bolting the trolley together

Washer

 

Distance ring(s)

*   If available: Slide the remaining 2.5 mm and 5 mm distance rings onto the travelling gear bolt identically on the left and right.

*   Slide on at least one 5 mm distance ring (left over from the adjustment of the travelling gear bolt) on each side.

*   Slide on one washer each on the left and right sides.

*   Turn the self-locking nuts each several turns on the travelling gear bolt. The side panels should still allow themselves to be tipped and rotated.

 

 

Only for electric trolleys EF 14 and EF 22 (with narrow flange widths and certain chain hoists)

This work step applies only to electric trolleys EF 14 and EF 22 with narrow flange widths and lightweight chain hoists.

 

Mounting the counterweight

Small electric trolleys with narrow flange widths and lightweight chain hoists require a counterweight. Otherwise, the weight of the motor would place an uneven load on the wheels.

 

If a counterweight was included in the delivery:

 

Hexagon head screw M10x30

Counterweight

 

*   Hold the counterweight to the non-powered side panel.

*   Fasten the counterweight with two hexagon head screws M10x30 until hand-tight.