Exchanging the carbon brushes

 

If the carbon brushes have reached their wear limit, they must be replaced so that trouble-free running of the motor is ensured.

 

Detaching the connection cable and control cable

Connection cable

Socket

 

Control cable with bayonet connector and bayonet nut

*   Detach connection cable.

*   Remove bayonet nut of the control cable.

*   Detach control cable.

 

 

Removing the chain box

Chain box

Bolt

*   Detach the SL safety clip from the bolt.

*   Hold the chain box firmly and pull out the bolt.

*   Remove the chain box.

 

 

Removing the motor cover

Motor cover

Housing

 

Fillister-head screw

*   Unscrew the motor cover from the housing.

 

 

 

Connector

Motor connection cable

Motor cover

*   Unplug the connector of the motor connection cable from the circuit board.

 

 

Housing

Seal

*   Remove seal.

 

 

Disassembling the motor

Fillister-head screw

 

 

Gearbox cover

*   Turn housing over.

*   Unscrew the M5 fillister-head screws (2x) from the gearbox cover and detach the motor.

 

 

Motor connection cable

 

 

Motor

*   Pull the motor out of the housing.

 

 

Pulling out the carbon brushes

Carbon brush

 

Motor

Blue strand

*   Pull the blue strand of the motor connection cable from the carbon brush.

 

 

Carbon brush

Brown strand

Motor

Motor connection cable

*   Pull the brown strand of the motor connection cable from the carbon brush.

 

 

Carbon brush

 

*   Pull the carbon brushes (2x) out of the motor.

 

 

Inserting new carbon brushes

Carbon brush

 

*   Push new carbon brushes (2x) into the motor.

 

 

Carbon brush

Brown strand

Motor

Motor connection cable

*   Push the brown strand of the motor connection cable onto the carbon brush.

 

 

Carbon brush

 

Motor

Blue strand

*   Push the blue strand of the motor connection cable onto the carbon brush.

 

 

Installing the motor

Motor

 

Motor shaft

Housing

*   Insert motor in the housing.

When doing this, ensure that the motor shaft fits precisely in the hole of the plastic pinion of the gear unit.

 

 

Motor connection cable

 

 

Fan blades on the motor shaft

*   Press motor into the plastic pinion as far as it will go.

By moving the fan blades slightly back and forth, the square-end on the motor shaft can be brought together with the square-end in the plastic pinion.

 

 

Motor

 

●   The motor shaft sits precisely in the plastic pinion of the gear unit.

 

 

Fillister-head screw M5

 

 

Gear unit

*   Turn housing with motor over.

*   Screw the M5 fillister-head screws (2x) into the gear unit and screw the motor tight. 6 Nm.

 

 

Closing the chain hoist

Housing

Seal

*   Press seal flush onto the housing.

 

 

 

Connector

Motor connection cable

Motor cover

*   Plug the connector of the motor connection cable into the circuit board in the motor cover.

 

 

Motor cover

Housing

 

Fillister-head screw

*   Hold the motor cover on the housing.

*   Screw the motor cover tight with M4x55 fillister-head screws (3x) and a M4x20 fillister-head screw (1x). 5 Nm.

 

 

Installing the chain box

Chain box

Bolt

*   Turn the chain box so that it appears as shown in the figure.

*   Place the chain in the chain box.

*   Use the bolt to install the chain box on the chain hoist.

 

 

 

Bolt

SL safety clip

Chain box

*   Push the SL safety clip onto the bolt.

 

 

Connecting the chain hoist

Connection cable

Socket

 

Control cable with bayonet connector and bayonet nut

*   Insert the connector of the connection cable into the chain hoist.

*   Slide on the bayonet nuts of the pendant control.

*   Insert the bayonet connector in the chain hoist.

*   Tighten the bayonet nuts of the pendant control.