Wiring diagrams

Special wiring diagrams can be obtained from ABUS Service. See page 89.

 

Only for GM2, GM4 and GM6 with direct control

 

Control in the motor cover

Pin plug for star points

Pin plug for brake

Pin plug for hoist motor

 

─     The electricity for the hoist motor is controlled directly through the buttons of the pendant control and is switched from there.

 

 

Only for GM2, GM4 and GM6 with electric hoist trolley

 

Control in the motor cover

Pin plug for star points

Pin plug for brake

Pin plug for hoist motor

Pin plug for trolley travel motor

─     The electricity for the hoist motor and the trolley travel motor is controlled directly through the buttons of the pendant control and is switched from there.

 

 

Only for GM2 and GM4 with electronic control

 

Control in the motor cover

Pin plug for star points

Pin plug for hoist motor

Semiconductor relay PCB

Supply PCB

Pin plug for brake

─     The electricity for the hoist motor is controlled through a semiconductor relay which is switched from a 48 V control voltage.

─     The control voltage can be switched using a pendant control or radio remote control.

─     The control consists of a supply PCB and a semiconductor relay PCB attached above it.

 

 

Only for GM2 and GM4 with electronic control and electric hoist trolley

 

Control in the motor cover

Pin plug for trolley travel motor

Semiconductor relay PCB

Pin plug for hoist motor

Pin plug for star points

Semiconductor relay PCB

Pin plug for brake

─     The electricity for the hoist motor is controlled through a semiconductor relay which is switched from a 48 V control voltage.

─     The control voltage can be switched using a pendant control or radio remote control.

─     The control consists of a supply PCB and two semiconductor relay PCBs attached above it. One of them controls the hoist motor, the other controls the trolley travel motor.

─     In the GM2, the installation of this electronic control is only possible through an additional housing.

 

 

Only for GM6 and GM8 with electronic control

 

Control in the motor cover

Pin plug for hoist motor

 

Pin plug for star points

Pin plug for brake

─     The electricity for the hoist motor is controlled through a semiconductor relay which is switched from a 48 V control voltage.

─     The control voltage can be switched using a pendant control or radio remote control.

─     The control consists of a supply PCB on which there are also semiconductor relays.

 

 

Only for GM6 and GM8 with electronic control and electric hoist trolley

 

Control in the motor cover

Pin plug for hoist motor

Pin plug for star points

Pin plug for brake

Supply PCB

Pin plug for trolley travel motor

Semiconductor relay PCB

─     The electricity for the hoist motor is controlled through a semiconductor relay which is switched from a 48 V control voltage.

─     The control voltage can be switched using a pendant control or radio remote control.

─     The control consists of a supply PCB on which there are also semiconductor relays for the control of the hoist motor and a semiconductor relay PCB attached above for the control of the trolley travel motor.

 

 

Only for external control

 

Control in the motor cover

Pin plug for star points

Pin plug for brake

Pin plug for hoist motor

 

─     The electricity for the hoist motor is controlled  in an external control (e.g. inside a panel).

─     The circuit board of the external control conducts the electricity to the hoist motor and handles the control of the brake.

 

 

Only for ABULiner

 

The electricity of the hoist motor is controlled by a frequency converter in a variable frequency. This enables continuous control of the speed of the chain hoist. The frequency converter is mounted on the chain hoist in an additional housing. With additional frequency converters, the trolley and crane speeds can also be continuously controlled. Wiring diagrams for this can be obtained from ABUS Service. See page 89.

 

 

 

Abbreviation

Designation

+HT

Pendant control

-S1

Emergency stop button

-S21

Lift button

-S22

Lower button

-S41

Trolley travel toward right button

-S42

Trolley travel toward left button

-S31

Teach-in hoist limit switch

+VFS-X2

Mobile control

+KA-M41

Trolley travel motor

-M21

Hoist motor

+HU

Chain hoist

-V21

Electronics for brake of hoist

-V41

Electronics for brake of hoist trolley

-A1

Supply PCB, direct control PCB or external control PCB

+HW

Power line

+KA-S51

Trolley travel limit switch

+KA-S51.1

Right limit stop

+KA-S51.4

Left limit stop

+KA-S51.2

Braking function, right

+KA-S51.3

Braking function, left

-A40

Semiconductor relay PCB, trolley travel motor

HGS

Hoist limit switch

-P21

Operating hours counter

-X0

Plug-in connection for connection cable

-X2

Plug-in connection for pendant control

-X41

Plug-in connection for trolley travel motor

-X21

Plug-in connection for hoist motor

-X22

Plug-in connection for star points of hoist motor

-X23

Plug-in connection for brake of hoist motor

-A31

Hoist limit switch PCB

+SKR

Crane panel

-A20

Semiconductor relay PCB

-X31.1

For electronic hoist limit switch: detach jumper

-K1

Main contactor

-T1

Control transformer

- F1-3

Fuses

 

 

Direct control – wiring diagram

 

 

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Direct control – wiring diagram

 

 

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Electronic control – wiring diagram

 

 

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Electronic control – wiring diagram

 

 

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Electronic control – wiring diagram

 

 

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External control – wiring diagram

 

 

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External control – wiring diagram

 

 

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Contactor control - wiring diagram

 

 

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Contactor control - wiring diagram

 

 

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