Setting the switching points of a mechanical hoist limit switch

 

Only with a mechanical hoist limit switch

This section only applies to chain hoists with a mechanical hoist limit switch of the sizes GM4, GM6 and GM8.

 

Overview:

Size

Number of falls

Hook path

Mechanical hoist limit switch

Switching hysteresis B [mm]

Hook path per
 revolution [mm]

Hook path per revolution of block adjustment [mm]

GM4

1

≤8 m

≥9 m

GPK 48.2

GPK 205.2

28

118

58

251

14

58

GM4

2

≤4 m

≥5 m

GPK 48.2

GPK 205.2

14

59

29

126

7

29

GM6

1

≤10 m

≥11 m

GPK 48.2

GPK 205.2

34

145

72

310

17

72

GM6

2

≤5 m

≥6 m

GPK 48.2

GPK 205.2

17

73

36

155

8

36

GM8

1

≤14 m

≥15 m

GPK 48.2

GPK 205.2

49

207

103

440

24

103

GM8

2

≤7 m

≥8 m

GPK 48.2

GPK 205.2

25

104

52

220

12

51

 

Outer white adjusting screw
(lower switching point)

Middle white adjusting screw
(upper switching point)

 

Black adjusting screw (block adjustment)

 

 

Unscrewing the motor cover

 

Fillister-head screws

 

Motor cover

*   Unscrew the motor cover from the housing.

The fillister-head screws are secured by O-rings and thus do not fall out of the motor cover.

*   Secure the motor cover.

The power supply must remain switched on while setting the switching points.

 

 

Setting the upper switching point

*   Raise the load hook to the desired switching point.

─     Bottom block or hook assembly must not come into contact with the housing.

─     The friction clutch must not be triggered.

 

 

Control cam

Middle
adjusting screw

Microswitch

 

─     The upper switching point is set with the middle adjusting screw.

*   If necessary: Turn the adjusting screw until the control cam is to the left of the microswitch. It should not be either directly on or to the right of the microswitch.

*   Turn the adjusting screw to the left until the control cam presses in an anti-clockwise direction against the microswitch and an audible click is heard.

─     Turn the adjusting screw to the right (the control cam turns clockwise) to move the switching point upwards.

─     Turn the adjusting screw to the left (the control cam turns anticlockwise) to move the switching point downwards.

 

 

Checking the setting

*   Lower the load hook.

*   Raise the load hook at slow as well as fast lifting speed and check that the load hook halts at the correct hook position.

●   The upper switching point is set.

 

 

Setting the lower switching point

*   Lower the load hook to the desired lower switching point.

─     The load hook must not come into contact with the floor of building.

─     The chain must not be slack.

─     The C-link in the chain box must not come into contact with the housing.

This would trigger the friction clutch and then damage it in regular movement.

─     The hook path (distance between the highest hook position and the lowest hook position) must not be greater than specified on the type plate.

 

 

Control cam

Outer
adjusting screw

─     The lower switching point is set with the outer white adjusting screw.

*   If necessary: Turn the adjusting screw until the control cam is to the right of the microswitch. It must not be on the left of the microswitch or exactly on it.

*   Turn the adjusting screw to the right until the control cam presses in a clockwise direction against the microswitch and an audible click is heard.

─     Turn the adjusting screw to the right (the control cam turns clockwise) to move the switching point upwards.

─     Turn the adjusting screw to the left (the control cam turns anticlockwise) to move the switching point downwards.

 

 

Checking the setting

*   Raise the load hook.

*   Lower the load hook at slow as well as fast lifting speed and check that the load hook halts at the correct hook position.

●   The lower switching point is set.

 

 

 

Only with a mechanical hoist limit switch

 

Shifting both switching points together (block adjustment)

If both switching points are moved equally, both switching points can be set at the same time.

 

 

Control cam

Black
adjusting screw

*   Turn the black adjusting screw to the left or right to set both switching points at the same time.

─     Turn the adjusting screw to the right (the control cam turns clockwise) to move the switching point upwards.

─     Turn the adjusting screw to the left (the control cam turns anticlockwise) to move the switching point downwards.

 

 

Closing the chain hoist

Long fillister-head screws

Short fillister-head screw

Bayonet coupling

Motor cover

*   Hold the motor cover on the housing.

*   Note the different screw lengths and screw in the fillister-head screws.

 

Size

Size and length

Number

Tightening torque

GM2

M5x65

3x

4 Nm

GM2

M5x45

1x

4 Nm

GM4

M5x60

3x

4 Nm

GM4

M5x50

1x

4 Nm

GM6

M8x110

3x

15 Nm

GM6

M8x60

1x

15 Nm

GM8

M10x95

3x

20 Nm

GM8

M10x50

1x

20 Nm