So that the overhead travelling crane travels steadily, smoothly and without great wear and tear, the crane track must be properly installed. Otherwise the overhead travelling crane will travel unsteadily and the wheels will wear out more rapidly.
The design and installation of the crane track must be taken into consideration upon construction of the building and planned together with the architects and structural engineers.
Observe the following points amongst others:
The building supports and
building beams or concrete supports or concrete girders as well as the brackets
should be designed in such a way that the crane track can be welded onto them
without difficulty.
Only have welding work done by
companies certified as per EN 1090 EXC-3.
Monitor welded joints according
to this standard.
Design welded joints to at least
quality class B of DIN EN ISO 5871.
Clean the anchor plates (in the
concrete brackets) or the steel brackets (to the building supports) prior to
welding. They must be free of dirt, rust, scaling, paint, grease and oil.
Cut the crane track joints at an
angle of 45 degrees. Deburr the cut edges and clean. The gaps between the crane
tracks should be as small as possible. The abutting crane track segments should
not be misaligned laterally nor offset in height.
For bolted crane tracks: firmly
tighten all bolts with the correct tightening torque.
Clean the crane tracks. They
must be free of grease, oil, paint and dirt.
Secure the crane track with
suitable end stoppers.
Provide the entire crane track
with appropriate corrosion protection (e.g. paint)