Disassembling the powered wheel

If the wheel is damaged or worn, it must be replaced by a new wheel.

 

The figures show the disassembly of a size 130 wheel. The removal of larger wheels does not essentially differ from this.

 

Preparing the crane

*   Comply with occupational health and safety requirements.

*   Prop up the end carriage close to the wheel.

 

 

Disassembling the crane travel drive

Coupling

Connector housing

Connection cable

 

*   Open the connector housing to the drive.

*   Disconnect the connection cable from the coupler plug.

 

 

*   Determine the weight of the drive. See the ABUS Drive product manual.

*   Secure the drive so that the weight can be held safely and the output shaft will not be subject to load (e.g. insert in round sling).

 

 

Screws

 

Crane travel drive

*   Unscrew and remove screws (4x).

*   Pull out the crane travel drive.

 

 

Exposing the wheel

Buffer plate

 

Plastic washer

Self-locking nut

*   Unscrew the self-locking nuts (4x).

*   From size 160: Remove the plastic washers (4x).

*   Remove the buffer plate.

 

 

Only for derailing protection device

 

Disassembling the derailing protection device

Wheel

Screw M20

Clamping element

Derailing protection device

*   Undo the M20 screws.

*   Remove the derailing protection device.

*   Take out the clamping element.

 

 

 

 

Only for clamping piece

 

Disassembling the clamping piece

Wheel

Screw M20

Clamping element

Clamping piece

*   Undo the M20 screws.

*   Remove the clamping piece.

*   Take out the clamping element.

 

 

 

 

Removing the wheel

Retaining screw

Rib screws

Bearing flange

 

*   Unscrew and remove all rib screws on the bearing flange. Do not unscrew and remove the retaining screw(s).

 

 

Retaining screw

Rib screws

 

Bearing bolt

*   Unscrew and remove all rib screws on the bearing bolt. Do not unscrew and remove the retaining screw(s).

 

 

 

Bearing flange

Bearing bolt

Wheel

*   Take out the bearing bolt, bearing flange and wheel.

 

Note:

Only for size 420 with crane travel drive 420 V: An adapter is also inserted on the bearing flange. If this cannot be easily taken off, it can remain on the bearing flange when the wheel is removed.

 

Tip:

To be able to easily remove the bearing flange from the end carriage, screw two or four screws in the corners of the bearing flange and thereby lift the bearing flange off the end carriage.