Check the high-tensile bolts. The high-tensile
bolts must meet these requirements:
|
Material |
Size |
Lubrication |
High-tensile bolt (hexagonal) |
10.9 |
M20 |
|
Washer |
C 45 |
HV 21 |
MoS2 |
High-tensile nut (hexagonal) |
10 |
M20 |
MoS2 |
─ The high-tensile bolts and mounting plate with high-tensile nuts may only be installed with tightening torque a maximum of two times. If they are installed more than twice with tightening torque, the high-tensile bolts as well as the mounting plates with the high-tensile nuts must be scrapped.
Should it be necessary to loosen the high-tensile bolts during installation, the same high-tensile bolts can be reused a maximum of one more time, otherwise the lubrication will no longer be sufficient!
The high-tensile nuts and washers must be galvanised and lubricated with MoS2.
─ High-tensile bolts which have been installed on a crane for a lengthier period may not be used again.
Initially, only install the end carriages
hand-tight.
Next, place the entire crane on
the crane track and install completely. As a result of the weight, the crane
settles and the stress is removed.
Then tightly screw all
high-tensile bolts (with tightening torque).
Central high-tensile bolt | |
| |
Remaining high-tensile bolts |
|
─ Only tighten high-tensile bolts with the appropriate torque wrench.
─ Do not use an impact wrench.
─ Do not tighten high-tensile bolts using turn-of-nut tightening.
Tighten the central high-tensile
bolts on both sides (left and right on the end carriage). Use a torque wrench to
300 Nm.
Next, tighten the remaining
high-tensile bolts, alternating between left and right. Use a torque wrench to
300 Nm.
Then tighten all high-tensile
bolts in the same sequence. Use a torque wrench to 450 Nm.
|
Threaded bracket |
Type and size |
Number |
Tightening torque |
M8 |
Rib nut M8 |
2x |
25 Nm |
M10 |
Rib nut M10 |
2x |
50 Nm |
M12 |
Rib nut M12 |
2x |
75 Nm |
|
─ 4x per pipe clamp
─ 15 Nm
|
─ 4x per pipe clamp
─ 15 Nm