Installing the non-powered wheel

If the wheel is damaged or worn, it must be replaced by a new wheel.

 

The figures show the assembly of a size 130 wheel. The mounting of larger wheels does not essentially differ from this.

 

Fitting the wheel

Distance bush

Bolt

Wheel

*   Clamp the wheel in the end carriage. It does not matter which side faces inwards or outwards.

*   Insert the bolt and distance bush. If necessary, lightly hammer the bolt and distance bush.

 

 

Circlip

 

*   Attach the circlip and neatly lock into place.

*   Turn the wheel. It must move easily.

 

 

 

Only for guide rollers

This work step only applies if the end carriage has guide rollers.

 

 

Screws

 

Guide rollers

*   Insert guide rollers.

*   Tighten screws (2x).

Wheel Ø

Type

Kind

Tightening torque

130

M8x45

Rib screw

42 Nm

160

M10x50

Rib screw

85 Nm

200

M10x50

Rib screw

85 Nm

280

M12x60

Hexagon head screw

130 Nm

350

M20x75
or
M20x70

Hexagon head screw

300 Nm

420

M20x75
or
M20x70

Hexagon head screw

300 Nm

 

 

 

 

Only for derailing protection device

This work step only applies if the end carriage has a derailing protection device.

 

Small side

Large side

Inner side

*   Rotate the derailing protection device in such a way that the large side faces inwards (towards the crane travel drive).

*   Insert the derailing protection device.

*   Tighten screws (2x).

Wheel Ø

Type

Kind

Tightening torque

130

M8x45

Rib screw

42 Nm

160

M10x50

Rib screw

85 Nm

200

M10x50

Rib screw

85 Nm

280

M12x60

Hexagon head screw

130 Nm

350

M20x75
or
M20x70

Hexagon head screw

300 Nm

420

M20x75
or
M20x70

Hexagon head screw

300 Nm

 

 

 

 

 

 

Buffer plate

 

Plastic washer

Self-locking nut

*   Slide the buffer plate onto the threaded bolt.

*   From size 160: fit the plastic washers (4x) in place.

*   Tightly screw the self-locking nuts M10 (4x). 6 Nm.

The self-locking nuts may only be reused maximally 3 times. After this, new self-locking nuts must be used.

 

 

Inspecting the crane

*   Replace the crane on the crane track.

*   Put the crane into operation.

*   Inspect the function of the wheel.