Overview of screw tightening torques

 

This overview shows only the most important screw connections.

 

Inner and outer cross head beams

*    Check the high-tensile bolts. The high-tensile bolts must meet these requirements:

 

Material

Size

Lubrication

High-tensile bolt (hexagonal)

10.9
HV
tZn

M20

 

Washer

C 45
HV
tZn

HV 21

MoS2

High-tensile nut (hexagonal)

10
HV
tZn

M20

MoS2

─     The high-tensile bolts and mounting plate with high-tensile nuts may only be installed with tightening torque a maximum of two times. If they are installed more than twice with tightening torque, the high-tensile bolts as well as the mounting plates with the high-tensile nuts must be scrapped.

Should it be necessary to loosen the high-tensile bolts during installation, the same high-tensile bolts can be reused a maximum of one more time, otherwise the lubrication will no longer be sufficient!

─     The high-tensile nuts and washers must be galvanised and lubricated with MoS2.

─     High-tensile bolts which have been installed on a crane for a lengthier period may not be used again.

 

 

 

Central high-tensile bolt

Remaining high-tensile bolts

 

─     Only tighten high-tensile bolts with the appropriate torque wrench.

─     Do not use an impact wrench.

─     Do not tighten high-tensile bolts using turn-of-nut tightening.

*    Tighten the central high-tensile bolts on both sides (left and right on the cross head beam). Use a torque wrench to 300 Nm.

*    Next, tighten the remaining high-tensile bolts, alternating between left and right. Use a torque wrench to 300 Nm.

*    Then tighten all high-tensile bolts in the same sequence. Use a torque wrench to 450 Nm.

 

Note

 

Mark the high-tensile bolts with a permanent marker with a continuous line from the bolt head over the washer to the plate. This serves as proof that all high-tensile bolts have been tightened with tightening torque.

 

 

Mount on the mains power carrying fork

 

Threaded bracket

Type and size

Number

Tightening torque

M8

Rib nut M8

2x

25 Nm

M10

Rib nut M10

2x

50 Nm

M12

Rib nut M12

2x

75 Nm

 

Pipe clamps on the mains power carrying fork

─     Rib nut M8

─     4x per pipe clamp

─     15 Nm

 

 

Crane travel limit switches

─     Rib nut M8

─     4x per pipe clamp

─     15 Nm

 

 

A-frames on the lower end carriage

Rib screws

 

─     Rib screws M16x40

─     4x per side

Only for 350 mm trolley:
6x per side

─     300 Nm

 

Additional instructions:

─     Only tighten rib screws with a suitable torque wrench.

─     Do not use an impact wrench.

─     Do not tighten rib screws using turn-of-nut tightening.

 

 

Outer cross head beam on A-frames

 

Outer cross head beam

─     Rib screw M16x40

─     4x per side

─     300 Nm

 

Additional instructions:

─     Only tighten rib screws with a suitable torque wrench.

─     Do not use an impact wrench.

─     Do not tighten rib screws using turn-of-nut tightening.

 

 

Inner cross head beam on diagonal braces

Inner cross head beam

 

 

Diagonal brace

─     Rib screw M16x40

─     4x per side

─     300 Nm

 

Additional instructions:

─     Only tighten rib screws with a suitable torque wrench.

─     Do not use an impact wrench.

─     Do not tighten rib screws using turn-of-nut tightening.

 

 

Lift-off prevention device

Lift-off prevention device

 

─     Rib screw M16x30

─     4x per lift-off prevention device

─     300 Nm