Bearing bolt
Bearing flange
Wheel
If the wheel is damaged or worn, it must be replaced by a new wheel.
The figures show the assembly of a size 130 wheel. The mounting of larger wheels does not essentially differ from this.
|
Bearing bolt |
Bearing flange |
|
| |
|
Wheel | |
Clamp the wheel in the end carriage. It does not matter
which side faces inwards or outwards.
Insert the bearing bolt
and bearing flange. If necessary, lightly hammer the bearing bolt and bearing
flange.
|
| |
|
|
Rib screws |
Tighten the rib screws in stages.
|
Wheel Ø |
Strength category |
Number |
Screw |
Tightening torque |
|
130 |
10.9 |
5x |
M8x25 |
42 Nm |
|
160 |
10.9 |
5x |
M8x25 |
42 Nm |
|
200 |
10.9 |
5x |
M10x30 |
85 Nm |
|
280 |
10.9 |
5x |
M12x40 |
130 Nm |
|
350 |
10.9 |
8x |
M12x40 |
130 Nm |
|
420 |
10.9 |
8x |
M16x40 |
330 Nm |
|
|
|
Rib screws |
Tighten the rib screws in stages.
|
Wheel Ø |
Strength category |
Number |
Type |
Tightening torque |
|
130 |
10.9 |
7x |
M8x25 |
42 Nm |
|
160 |
10.9 |
7x |
M8x25 |
42 Nm |
|
200 |
10.9 |
7x |
M10x30 |
85 Nm |
|
280 |
10.9 |
7x |
M12x40 |
130 Nm |
|
350 |
10.9 |
10x |
M12x40 |
130 Nm |
|
420 with crane travel drive 420 |
10.9 |
10x |
M16x40 |
330 Nm |
|
420 with crane travel drive 420 V |
10.9 |
10x |
M16x70 |
330 Nm |
|
Clamping element | |
|
| |
|
Bracket |
Guide rollers |
Insert guide rollers.
Tighten screws (2x).
|
Wheel Ø |
Type |
Kind |
Tightening torque |
|
130 |
M8x45 |
Rib screw |
42 Nm |
|
160 |
M10x50 |
Rib screw |
85 Nm |
|
200 |
M10x50 |
Rib screw |
85 Nm |
|
280 |
M12x60 |
Hexagon head screw |
130 Nm |
|
350 |
M20x75 |
Hexagon head screw |
300 Nm |
|
420 |
M20x75 |
Hexagon head screw |
300 Nm |
|
Buffer plate |
|
|
| |
|
Plastic washer |
Self-locking nut |
Slide the buffer plate onto the threaded
bolt.
From size 160: Fit the
plastic washers (4x) in place.
Tightly screw the
self-locking nuts M10 (4x). 6 Nm.
The self-locking nuts may only be reused maximally 3 times. After this, new self-locking nuts must be used.
Determine
the weight of the drive. See the ABUS Drive product manual.
|
|
Output shaft |
|
| |
Lubricate the gearing on the output
shaft.
Lubricant - Fuchs Lubritech high temperature paste PBC 1574.
|
Rib screws |
|
|
|
AZP drive |
Push the drive in the
wheel.
Bolt on the drive with the
rib screws (4x).
|
Size |
Type |
Tightening torque |
|
130 |
M8x25 |
35 Nm |
|
160 |
M10x30 |
75 Nm |
|
200 |
M12x30 |
115 Nm |
|
280 |
M16x40 |
300 Nm |
|
Pin multipoint connector on the drive |
Pin multipoint connector on the drive |
|
| |
|
Connection cable of drive |
Rectifier for brake |
Insert the connection
cable for the drive in the pin multipoint connector on the drive.
Insert the rectifier for
the brake in the pin multipoint connector on the drive.
Lay the plug-in
connections and connection cable in the connector housing.
|
Pin multipoint connector on the drive | |
|
| |
|
Bush multipoint connector for drive |
Bush multipoint connector for drive |
Insert the bush multipoint connector for the
drive on the pin multipoint connector on the drive.
Insert the bush multipoint
connector for the brake on the pin multipoint connector on the drive.
|
Plug-in connection |
Cable bushing |
|
| |
|
Screening clamp connection |
Connection cable |
Fasten the connection
cable to the screening clamp connection using cable ties.
Lay the plug-in connections and connection
cable in the connector housing.
|
|
Intermediate plate |
|
| |
Press the intermediate plate in.
Close the housing
cover.
Replace the crane on the
crane track.
Put the crane into
operation.
Inspect the function of
the wheel.
